Installing The Replacement Acrylic and EMV Ingenico Credit Card Bezel on a Version 1 X-Changer Cabinet

Tools Needed

Item	Image

Item	Image
Corded/Cordless DrillYou will be drilling through steel. A corded drill is recommended.	Open
Tape	Open
#1 & #2Philips Head Bits
11/32Deep well socket
11/32Crescent Wrench
Drill socket adapter
#18 .1695"Drill Bit(included in kit)
5/16"Drill Bit (included in kit)
5/8"Drill Bit (included in kit)May require a larger drill to accommodate this bit as it has a 1/2" shank.

Installation

Opening the X-Changer Door

You'll need the keys and the crank to open the X-Changer door.

1. Insert the small end of the crank into the opening on the top right side of the X-Changer.

2. Rotate the crank in a circular motion from left to right to loosen the cabinet door.

3. Gently pull the cabinet door open.

Removal of Original Parts

1. Begin by opening the X-Changer cabinet to remove the old credit card swipe (if applicable).

2. Remove the screws on the inside of the X-Changer holding the card swipe.
   

3. Pull the USB cord through and remove swipe assembly.
   

4. Remove the bill acceptor cash box.
   

5. Disconnect the harnesses.
   

6. Remove the bill acceptor from the door of the X-Changer
   

7. Remove the nuts marked with RED circles. Loosen, but do not remove the nuts marked with ORANGE circles. Leave the 3 screws at the bottom untouched.
   

8. If applicable, remove the rubber gasket from around the monitor.
   

9. Gently pull back the channels holding the Acrylic Panel, leaving the bottom attached to the X-Changer.
   

10. Remove the top channel.
    

11. Gently pull the acrylic away from the door and lift the acrylic panel to remove it. Be careful to avoid dragging the acrylic across the door hardware sticking out
    

12. Once the old acrylic panel has been removed, wipe down the front of the X-Changer with a damp cloth to prepare the surface for the new acrylic panel.
    

EMV Bezel Measurement and Drilling

(Cash only stores can skip this section and jump to Re-installation of door equipment)

1. Gently slide in the new Acrylic into the channels.

2. The acrylic must be all the way down into the bottom channel. If the acrylic is seated properly, ensure all openings are flush and correct.
   

3. Reapply the top channel and secure with 2 nuts loosely to hold the acrylic to the door for the next step.

Measurements

1. Place the clear acrylic panel with the markings into the square of the X-Changer panel in order to mark the holes for the new credit card bezel.
   

2. Mark the holes needed to drill for the new credit card bezel.
   

3. Remove the acrylic plate used to mark the drill holes for the credit card bezel.
   

4. After all measurements are confirmed, remove the acrylic panel again and set aside for later installation.

5. Using the drill bits provided, begin drilling the holes for the credit card bezel.
   

Drilling

Apply masking tape over the length of the bottom channel to redirect the shavings produced by the drilling.

1. Start by drilling the holes in the following sequence:

   • A -D (Using #18  drill-bits supplied) Also, pre-drill F with the #18 bit to make the hole easier to drill later with the larger 5/8" bit.

   • E (Using 5/16 drill-bit supplied)

   • F (Using 5/8 drill-bit supplied)

2. Make sure to use a slow speed, apply pressure to the drill, and shave the hole. Do not force the bit at high speed. Cutting oil may be needed to ensure smooth drilling.
   

3. When all holes are drilled, it should resemble the below.

4. Note the hole sizes and be sure to drill the correct sizes.
   

5. Important! Use a file or rasp to clean the outer and inner edges on each hole to remove any filings or spurs that may remain. This will avoid damage to the acrylic when reinstalling. 5. Using compressed air, blow out the bottom channel to clear out any metal shavings or debris.Installation of new acrylic.

1. Slowly slide the new acrylic into the door channels. If needed, slightly bending the acrylic to insert into the side channels, then sliding down into the bottom channel can be used if the side channels are bent or distorted.
   

2. Reconnect the channel frame holding the acrylic to the wall of the cabinet by adding the nuts back to the screws on the inside of the cabinet and tightening them.
   

3. Reapply the rubber monitor gasket to the new acrylic.

Re-installation of door equipment

The following sequence should be followed exactly for ease of installation.

(If cash only store, skip down to Bill Acceptor section)

EMV Bezel Installation 

1. Insert the credit card bezel into the acrylic opening and secure with four C-1011 screws.
   

2. You may want to add the two bottom screws first to hold the bezel in place while adding the final top two screws.  
   

3. Plug in the USB cable and route to the front or the back of the computer.
   

4. Plug into the front or the back available USB ports on the Dell computer.
   

Bill Acceptor

1. Re-insert the bill acceptor to its original position. The USB cable from the new bezel may press against the Bill Acceptor.  This is normal.
   

2. Tighten the nuts to the bill acceptor.
   

3. Reattach the cash box.
   

4. Plug in the two harnesses to the left side of the Bill Acceptor.
   

5. Power on X-Changer to check for operation. Completed Installation!